Uncooked edible vegetable oils comprise impurities that should be eliminated to enhance high quality, improve shelf life and maintain nutritional values. The global give attention to environmental issues in addition to ever rising vitality cost makes it crucial for the refiners to undertake appropriate modern technologies.
Fenix with decades of accumulated industrial experience and experience in vegetable oil refining, gives every step from crude oil processing to refining of seed oils. It has supply functionality from single section to a complete refinery. reaction kettle We focus on vitality conservation, lowest utility requirement, lesser effluent discharge, highest yields and better quality products.
- Experience of getting executed many vegetable oil refining plants
- Course of engineering and mission handling capability
- In-home process simulation, licensed design packages and AutoCAD services
- Personal manufacturing facility for the core components and tools.
Uncooked oil is pumped by gentle-motion pump to a heat exchanger for heating it to the optimum course of temperature. A amount of sizzling water equal to the amount of phosphatides in the uncooked oil is added and mixed intensively by a particular mixer which concurrently transports the oil on to the separator. The hydratable phosphatides swell immediately because of the particularly intensive mixing of oil and water. Depending on the raw oil sort and high quality, Water degumming, Acid degumming and/ or Particular degumming method/s are employed.
Acid conditioning : Treatment of oils to utilizing acid, previous to neutralization and bleaching or physical refining.
Neutralization : Removing of free fatty acids, gums by centrifugal separation, after response with lye, followed by water washing and separation of residual cleaning soap.
Dewaxing (Sunflower oil and Corn Oil) : Dewaxing by in situ crystallization and separation of the crystallized waxes along with soap stock. Any existing Centrimix Plant may be modified to include the de waxing tools to enable refining of Sunflower Oil or corn Oil. The wax shall be separated along with the soap stock and the de waxed oil which might be further washed and dried.
FlexiBleach Bleaching : Removing of colour pigments, oxidized elements and residual gums through absorption in bleaching clay followed by filtration of the spent earth. We provide varied designs of bleaching course of, dry bleaching with mechanical agitation, steam bleaching utilizing steam agitation as well as steady counter current pre filtration bleaching.
- Substantial discount of bleaching earth consumption
- Discount of oil losses
- Discount of electricity consumptions
- Low or No maintenance
Eco2Flex Deodorization : The ultimate stage of Edible Oil Refining is Deodorization for (a) removal of substantial portions of free fatty acids along with risky impurities, and (b) physical refining for regular seed oil in addition to high FFA Rice Bran Oil or Crude Palm Oils is carried out in this part.
Dry Fractionation : Generating high and low melting fractions from one feedstock via managed cooling and crystallization, adopted by filtration utilizing membrane filters- course of utilized for RBD Palm Oil.
Hydrogenation : Extremely vitality environment friendly system for production of Vanaspati or Hydrogenated fat.
Interesterification : Process to modify the fat construction utilizing Sodium Methoxide catalyst to produce bakery shortenings.
By-Product Processes :Lecithin drying : Drying of wet gums recovered from water degumming of soya oil.
Soap inventory splitting : Splitting of cleaning soap inventory from neutralization, to recuperate crude fatty acids (acid oil) via reaction with mineral acid, adopted by settling and separation.