Fluor, in a joint enterprise with Raytheon Engineers and Constructors, designed and constructed a $2.2 billion grassroots refinery for the Rayong Refinery Company (Rayong), a joint enterprise of Petroleum Authority of Thailand, the Thai Nationwide Oil Company, and Shell Worldwide.The refinery challenge leveraged engineering and procurement teams in a number of Fluor offices around the globe to fulfill the quick-monitor building schedule, finishing the undertaking ahead of schedule and underneath finances.The project was awarded Thailand’s Nationwide Safety Award for development.

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Client’s Problem
In response to Thailand’s fast financial growth and the area’s increased need for more petroleum products, the Royal Thai Government requested Rayong to construct a new 145,000-barrels-per-day refinery. When the refinery was completed in 1996, it was producing a full vary of excessive-quality refined gas merchandise and was one of the most technologically superior facilities in the world.

The refinery was situated on a 280-acre industrial site, bounded on three sides by water.

The owner established an aggressive 39-month building schedule.

To meet the fast-track building schedule, engineering and procurement were performed concurrently in Fluor places of work in the Netherlands, California, and Thailand. The venture crew literally worked across the clock using a dedicated electronic community.

Using 3D CAD offered expedient design opinions, online requisitioning of bulk supplies, and such a extremely correct design that area rework was primarily eradicated.

Fluor used its built-in mission execution system for materials administration and price and schedule control, leading to the power to access shortly large quantities of data, while offering correct procurement evaluation. Use of this correct forecasting system minimized surplus material and facilitated detailed planning of development.

The Fluor-Raytheon staff used extensive coordination, detailed scheduling, well deliberate momentary facilities, superior automation, and integrated laptop networking to monitor the challenge schedule and obtain undertaking success.

By working across the clock in multiple international places of work, the Fluor-Raytheon group was capable of deliver the 145,000-barrels-per-day refinery on line 5 months ahead of schedule and below funds. Utilizing superior computer networks and design tools, the staff essentially eradicated discipline rework throughout construction.

Fluor-Raytheon additionally achieved an enviable safety document plant during building. With more than 14,000 local craft staff at peak, the venture boasted a misplaced-time frequency price 40 times higher than the U.S. development industry average. Thought-about the safest construction site in Thailand, the challenge was awarded the nation’s Nationwide Safety Award for development.

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